When Repairs Just Don’t Cut It Anymore
Had to pay a site visit this week to suggest what could be done for this bag filter vessel.
Had to pay a site visit this week to suggest what could be done for this bag filter vessel.
A rush job to help out a valued customer delivered in the promised timeframe.
A customer required a lab blender to blender to do product trials in their lab with details to be scaled down from their production equipment.
Not really sure what is it! But it looks good! All were built from scratch in our Minto workshop.
Focusing on the production of Ribbon blenders for the months of May and June 2022
High polished storage tanks to make it easier for the customer's product to be cleaned off.
Not the greatest photos, but another quality ribbon blender complete with: * associated platform, * painted support structure - made separate so as to be able to install the blender inside an existing room * included is a vacuum lifting system for the operator to load the mixer with bags * 3 alternative size screens complete with safety switch tongue * upper and lower level controls for ease of operating.
Our mix stations are a highly flexible piece of equipment especially when speeding up the process of pre-blending that includes blending powder into liquid. This particular batch have some really…
All mobile units to provide a very flexible setup. From a heated cage mixer with scrapers and recirculation through an emulsifier to a heated general mix tank and a mobile storage tank.
Not everything we build is big - some items are small and fiddly in detail.
2370 diameter to 1800 diameter flanged sections of 3mm to 5mm thick ductwork just about complete ready to ship.
Don't let your ribbon blender get this bad before getting the shaft seals attended to.
1 off 2000 litre ribbon blenders and platform package about to be shipped All stainless steel construction including the platform; platform has a double pallet loading bay with a roll-over…
The food paste is 100,000cps and needed to be mixed. Stainless Tank & Mix designed the mixer, employed CFD along with other programs to check the mixing efficiency and the…
A very mobile filling solution for viscous products. The feeder vessel has a cage mixer to keep the product from settling out and by setting the vessel directly above the filler, there is less chance of issues with feeding the filler.
Just finish an on-site install of a retrofitted contra-mix assembly to give a far superior mixing action - especially for a thicker product.
Just completed a bespoke 500 litre all stainless steel construction plough blender complete with.
Just delivered a 7 tier cooling conveyor 7.5M long to one of our regular customers to help out the conveyor supplier who was too busy to fabricate it.
Just finished installing and now commissioning a multifunctioning mixing system which will give the customer a considerable amount of flexibility to produce a wide range of products.
Doing the final installation just now for this 8.5m continuous fryer [that is just the fryer section]. We have never built anything like this before, but that is what we do.
55T / 127,000 Litre Flour silo - 3800 diameter x 15,500 straight sides [17,130 to top of handrail], skirt mounted with 4 offload cell points, access ladder system, top cone davit arm, and live bottom.
Just received the first batch from the still we built back in 2015 - this whisky has had as much love and cares put into it as the still we built to make it.
Just dispatched 2 off 2000 litre contramix kettles to China - now isn't that great to reverse the tide. Steam jacketed kettles with insulation & cladding, bolted safety grid.
Watch how these safety switches work - sorry I haven't worked how to edit the video so as to make it shorter [cut out the motor ramp up and ramp down time]
Just finishing off 2 off 2000 litre contra rotating mixers which incidentally is a repeat order of the same fabricated 4 years ago
2 off 2000 litre ribbon blenders ready to be wrapped and put in a container.
customer wanted to fabricate his own lid, but unit supplied with safety switch that holds the lid locked until the motor has run down to stop.
Knuckling a 3800 Ø x 8mm stainless steel cone for a 120,000 litre silo we are building [and sorry, no, we don't knuckle cones for other fabricators.
3 off 2000 litre ribbon blenders going through the workshop at the moment of which 2 off are for export.
One thing a little out of the ordinary was we fitted a remote control pendant so the operator could stop and start the blender while bagging off; customer's request.
Just another day at the workshop.
Feel rather humbled to receive an order and deposit for a processing system worth just under $400K last week from a small family based business here is Australia.
As the requirement was for no flange at the top, the mixing cage had to be bolted together inside in the most hygienic manner possible - obviously never ideal to have bolted parts inside the tank.
The platform is integral enabling the operator to access the blender while in production, and the cleaners can also use it to safely access the unit for cleaning.
This platform will be another 2 metres higher - we chose to weld the legs to the deck frame and then sleeve and weld the legs to the stub legs on site for a neater cleaner result; to avoid bolted connections where possible/practical.
Another 2000 litre mixing kettle pair complete. The best option for many cases is to have a contra-mix kettle where a very wide range of products can be mixed / cooked / prepared and then this batch of product is transferred to a holding tank.
A special 1000 Litre Ribbon Blender - just finished a really special ribbon blender - mobile unit with some key custom options. Take a look.
A complex project being worked on right now - a complete continuous fryer system including the dough extruding system, the fryer, the cooler and the oil heating system.
Our customer needed to replace a very much abused loading hopper in a reasonable hurry.
One of our many projects on the go at the moment, 2 off 5000 litre mix tanks, all 316 grade stainless steel.
2nd day back today and we are shipping out the last of a bulk hopper project that was ordered at the last minute towards the end of last year.
When you have a project - this one was some large diameter vacuum rated ductwork; and you want to make sure the customer gets it on time as well as without damage even if the customer is more than 700kms away.
We have all heard the old saying about "wanting a silk purse out of a sows ear" We got the job of this stainless steel jigsaw puzzle.
Production Room Step Over Platform - A simple but necessary item when you have production lines that need to be accessed on both sides.
A nice project to build some large diameter vacuum rated ductwork coming through the shop right now.
A large food additive company in south east Asia was having trouble with their mixers in their 350,000 litre tanks. Each mixer was driven by a 55kw motor.
Buy Australian-Made - See why it is false economy buying custom made stainless steel products overseas.
Bespoke stainless steel systems require precision engineering - see our progress making a stainless steel rotating cooker.
A tricky low-headroom install was needed for a relocation of a stainless steel production system. We were commissioned to remove and reinstall the complete system.
Stainless Tank & Mix are adept at repairing custom stainless steel solutions. You may think it is a write-off, we can repair it for you, fast!